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Concentrated Tomato Sauce Processing Line 5T/H From Scratch

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China KUNSHAN YGT IMP.&EXP. CO.,LTD certification
China KUNSHAN YGT IMP.&EXP. CO.,LTD certification
Customer Reviews
I thank you very much for your intervention in this, once again you show me your professional and leadership conditions for me.

—— Ricardo Torres Girardi

the machine run well. that is good for starting small, and eventually grow big.

—— Emanueli ngowi airtl

It was a great pleasure to meet you today, and thank you for sparing time to visit us. exist equipment run well. Further to our meeting we wish to add one more equipment of the aseptic filling machine ,we also agreed to include a tubular pasteurizer complete with a chiller and boiler. We look forward to establish a lasting relationship .

—— Daniel

the spare parts is right to match the filling machine. thanks for your efficient work and quick response. Now clients is happy and start normal production. we keep in touch.

—— RONALD KYASIIMIRE

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Concentrated Tomato Sauce Processing Line 5T/H From Scratch

Concentrated Tomato Sauce Processing Line 5T/H From Scratch
Concentrated Tomato Sauce Processing Line 5T/H From Scratch
Concentrated Tomato Sauce Processing Line 5T/H From Scratch Concentrated Tomato Sauce Processing Line 5T/H From Scratch Concentrated Tomato Sauce Processing Line 5T/H From Scratch Concentrated Tomato Sauce Processing Line 5T/H From Scratch Concentrated Tomato Sauce Processing Line 5T/H From Scratch Concentrated Tomato Sauce Processing Line 5T/H From Scratch

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Product Details:
Place of Origin: China
Brand Name: YGT
Certification: CE
Model Number: YGT-TKS-2000
Payment & Shipping Terms:
Minimum Order Quantity: 1Set
Price: Negotiate
Packaging Details: Wooden box/Film packaging
Delivery Time: 90days
Payment Terms: T/T, L/C

Concentrated Tomato Sauce Processing Line 5T/H From Scratch

Description
Product Name: Hot Selling Factory Equipment 5T/H Tomato Sauce Processing Line From Scratch Application: Juicer Or Jam Production Line
Function: Fruit Vegetable Processing Brand: YGT
Place Of Origin: Shanghai,China Voltage: 380V 50HZ
Certification: CE Warranty: 1Year
Materical: SUS304 Capacity: 1-2T/h
High Light:

Concentrated Tomato Sauce Processing Equipment

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5T/H Tomato Sauce Processing Line

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SUS304 Tomato Sauce Processing Equipment

Hot Selling Factory Equipment 5T/H Tomato Sauce Processing Line From Scratch

 

OVERVIEW

Tomato ketchup is a nutritious and healthy condiment for cooking.It is rich in vitamins (e. g., vitamin C, carotene, vitamin B, vitamin b2, etc.), and also contains what elements of the minerals the human body needs (such as calcium, phosphorus, potassium, magnesium, iron, zinc, copper, and iodine).These vitamins and mineral elements, have a good protection against the cardiovascular system.It has the ability to regulate blood lipids and enhance the body to resist radiation.It also contains proteins and carbohydrates, organic acids, and cellulose.Lycopene in tomato suppresses bacteria.

The entire production line includes the RO water production system, hot water generation system,Tomato ketchup transfer system, Tomato ketchup ingredient dissolution system,Tomato ketchup preparation and mixing system, homogenization,sterilization system, filling machine, in-container Tomato ketchup secondary pasteurizer and CIP system.It can be designed for continuous or mass production on customer budget and production capacity.

Tomato ketchup maker is made of SUS304 food grade material.After each completion of production, the CIP cleaning system will thoroughly clean the entire material pipeline, storage tank, filler, material pump and sterilizer to ensure high quality and hygiene of each batch.

The Tomato ketchup equipment capacity ranges in and is available for customers to choose from.

The final products of the tomato ketchup plant can be loaded in bottles, tubes, iron cans, dose packs or glass cans.

 

PRODUCTION PROCESSING

The tomato ketchup production line uses concentrated tomato juice (28-30 Brix or 56-58 Brix) as the main raw material,

  • The concentrated tomato juice was first diluted into 20-22 Brix or 12-14 Brix of tomato sauce with pure water (RO water).
  • Prepare salt, sugar, vinegar, starch, preservative (soda) benzoate, potassium sorbate) and other seasoning materials.The purpose is to increase the flavor of the tomato ketchup and extend the shelf life.
  • Transfer the above raw materials to the dispensing tank for mixing
  • The deployed materials are homogenized, which enables better integration of these materials.
  • Pasteurization: To extend the shelf life of the tomato sauce, we need to sterilize the tomato sauce seasoning.
  • After sterilization, the ketup sauce seasoning is loaded into containers such as sealed bags, tin cans, bottles, dose packs or brick boxes according to actual needs.Filling should be ketchup hot filling (85-89℃) because ketchup is nutritious and hot filling also extends the shelf life of the product.
  • After filling, the finished product will be secondary pasteurized via a water pasteurizer or spray pasteurized cooling channel before cooling the ketchup from 80℃to an ambient temperature of 50℃.
  • Package the container into cartons or shrink wrap.

All ingredients were administered by weighing or flowmeter to ensure the accuracy of each material ratio.

 

FLOW CHART

Concentrated Tomato Sauce Processing Line 5T/H From Scratch 0

TECHNICAL DATA SHEET

APPLICATION Tomato Sauce Processing
RAW MATERIAL Tomato Concentrated Juice
PRODUCTION CAPACITY 5-10T/H
EQUIPMENT MATERIAL SUS304/SUS316
PACKAGE TYPE glass bottle/PET bottle/Tin can/Four-side sealing small bag 


MAIN EQUIPMENTS
 

 

 

ketchup conveyor system

The concentrated ketchup was pumped from the sterile bag into the mixing tank, the delivery system consisting of an electronic scale, a pneumatic piston pump, an electric elevator and pipe.

Concentrated Tomato Sauce Processing Line 5T/H From Scratch 1

 

High-shear lysis system

The high shear lysis system is used for the dissolution of all powder components and mainly consists of parts such as a high shear dissolution tank, rotor pump and double filter.Pour hot water into the high shear dissolution tank into the tank according to the formula ratio, and then open the high-speed mixer dissolution material. After all raw materials are dissolved, pump into the double filter to separate the solid, and then sent into the mixing tank for deployment.

Concentrated Tomato Sauce Processing Line 5T/H From Scratch 2

 

Blending Tank

The blending process is the core process of tomato ketchup seasoning processing, as after mixing, we obtained a semi-automatic ketchup product.Hybrid process is also a thermal mixing process and can improve production efficiency.The temperature was controlled at about 6O-65℃ and the mixing time at about 15 – 30 minutes according to the composition.

The mixing pool is mixed by three layers of SUS304/316 material 2B plates and a paddle mixer at a mixing speed of 0-65rpm.It is the ideal device for mixing diluted tomato concentrate, sugar and other ingredients into ketchup.The tank is equipped with material inlet, outlet, PT100 thermometer, steam valve set, liquid level sensor, CIP cleaning ball, sanitary valve, etc.

Concentrated Tomato Sauce Processing Line 5T/H From Scratch 3

 

Homogenizer

The tomato suspension in the tomato ketchup homogenized by the homogenizer has a smaller particle size and a higher viscosity. Under the action of shearing and impact, the ketchup is thinner and tastes smoother.

The high pressure homogenizer is mainly composed of a high pressure pump and a homogeneous valve.The uniform pressure of the material is between 25-40mpa.

Concentrated Tomato Sauce Processing Line 5T/H From Scratch 4

 

Tubular sterilization machine

After mixing the tomato sauce evenly, pump it into the sterilization machine for sterilization treatment, which can extend the shelf life of the product.The sterilization temperature was 55℃-105℃, sterilization time for 120 seconds.Material outlet temperature was set at 85℃, for hot filling.Due to the high viscosity of ketchup, we generally use a tube pasteurizer.

Concentrated Tomato Sauce Processing Line 5T/H From Scratch 5

 

Tomato sauce filling machine

After homogenized and pasteurized ketchup can be packed in four-sided sealed bags, tin cans, PET or glass bottles and self-reliance bags according to customer needs to match suitable filling equipment according to different packaging methods.

Concentrated Tomato Sauce Processing Line 5T/H From Scratch 6

 

Water bath sterilization / spray cooling

The final product needs to be secondary pasteurized to better extend the shelf life.There are two kinds of secondary sterilization equipment, and we can choose according to the different packaging methods of the finished product.For tin cans or bottled tomato ketchup we use spray pasteurization, cooling channels spray hot water on the finished surface, then use cooling water to room temperature; for dose packs or self-reliance bags we use a water bath pasteurized .Soak dose packs or self-reliance bags in hot water for pasteurization, then cool with cold water, and finally blow off the droplets on the bag surface with compressor air.The secondary sterilization process was to preheat with 95℃ of hot water, then precooled with warm water to 65℃, and finally cooled to room temperature.The whole process takes about 40-60 minutes.

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Contact Details
KUNSHAN YGT IMP.&EXP. CO.,LTD

Contact Person: joney

Tel: +86 18015668037

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