Product Details:
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Product Name: | Pasteurization Machine | Condition: | New |
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Other Name: | Dairy Pasteurization Equipment | Type: | Juice Pasteurization Machine |
Warranty: | 1 Year | Processing: | Soft Drinks |
Automatic: | Fully Automatic | Usage: | Sterilization |
Material: | Stainless Steel | Control System: | PLC |
Highlight: | liquid filling machine parts,vortex flow meter |
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Pasteurization machine for juice processing lines range in capacity from 500 L/H to 20,000 L/H and are designed to handle different production scales while ensuring the safety and quality of the juice. These machines come with advanced features to effectively pasteurize the juice, maintaining its nutritional value and flavor while extending its shelf life.
Pasteurization machine application:
The PS type is suitable for sterilizing thin liquids such as milk, juice, and wine, and has the functions of heating, sterilizing, warming, and cooling.
Pasteurization machine Configuration:
Fully automatic: It uses advanced PLC technology for programming, controls the entire production process according to process requirements, and has a CIP cleaning program to achieve self-cleaning.
Semi-automatic: Operator controls return flow to pumps, valves, etc. from the control panel. Use PID to control the sterilization temperature and record the data.
Pasteurization machine consists of material pumping system, plate heat exchange system, material pipeline system, steam pipeline system, hot water heating system, material return system, temperature control system, and electrical control system.
Pasteurization machine typical application
Typical application | for egg liquid | for cream | for fresh milk | for juice |
Flow | 500l/h | 1000l/h | 3000l/h | 8000l/h |
Power | 12 | 11 | 8.5 | 13 |
Temperature in | 4 | 35 | 4 | 55 |
Sterilizing temperature | 65 | 121 | 72 | 110 |
Holding time | 300 | 15 | 20 | 15 |
Temperature out | 10 | 4 | 4 | 88 |
Note | The flow and temperature could tailor-made as per project demand from 500-20,000L/h |
Pasteurization machine Main features
Various capacities:
Flexible range: Available in different capacities to suit small, medium and large production requirements (500 L/H to 20,000 L/H).
Scalable design: Modular components can be easily expanded as production needs increase.
Efficient heat exchange:
Plate Heat Exchanger (PHE): Efficient heat transfer in a compact footprint, using corrugated plates to maximize surface area.
Tubular heat exchanger: suitable for higher viscosity juices or products requiring higher pressure and temperature.
Precise temperature control:
PLC system: Advanced automation technology that can accurately control pasteurization temperature and time.
Real-time monitoring: Continuously records temperature, pressure and flow data to ensure quality and traceability.
energy efficiency:
Heat recovery: Recover heat from the output pasteurized juice to preheat the incoming raw juice, thereby reducing energy consumption.
Insulated components: Reduce heat loss and increase overall energy efficiency.
Hygiene and sanitation:
CIP (Clean in Place) System: The automatic cleaning process ensures thorough cleaning without the need for disassembly.
Hygienic design: Smooth surfaces and hygienic fittings prevent microbial contamination and ensure easy cleaning.
Safety features: Includes temperature and pressure deviation alarms and automatic shutdown mechanisms to ensure safe operation.
Pasteurization machine Process overview
Pre-Heating:
The heat recovered from the pasteurized juice is used to preheat the raw juice, optimizing energy efficiency.
Pasteurization:
The juice is heated to pasteurization temperature (usually 75-85°C for juice) and held for a specified time (e.g. 15-30 seconds) to eliminate pathogenic bacteria.
Fixed tube:
Ensure that the juice is maintained at pasteurization temperatures for the required time to achieve effective microbial reduction.
cool down:
Pasteurized juice is rapidly cooled to safe storage temperatures (usually below 4°C) to prevent spoilage and maintain quality
Pasteurization machine Application areas
Juice processing: orange juice, apple juice, grape juice, berry juice and other juice drinks.
Other beverages: Smoothies, juice drinks and flavored waters.
Liquid foods: sauces, soups, and other liquid foods.
Pasteurization machine Customization options
Capacity: Configurable to meet specific throughput requirements, from 500 L/H to 20,000 L/H.
Temperature and Pressure: Adjustable settings to suit different types of juices and processing conditions.
Material: Choose SUS304 or SUS316 stainless steel according to the acidity and chemical properties of the juice.
Integration: Compatible with existing processing lines and auxiliary equipment.
Maintenance and support
Routine Maintenance: Regular inspection and maintenance to ensure optimal performance and longevity.
Training: Comprehensive training program for operators and maintenance personnel.
Technical Support: Get technical support and spare parts to minimize downtime
Investing in high-quality pasteurization machine with capacities from 500 L/H to 20,000 L/H ensures efficient, safe and reliable juice processing, maintaining the highest standards of food safety and quality.
Contact Person: Ms. Jessica
Tel: 86 18962654847