Home ProductsTurnkey Project Solutions

Seasoning Tomato Sauce Processing Line Pasteurization

Certification
China KUNSHAN YGT IMP.&EXP. CO.,LTD certification
China KUNSHAN YGT IMP.&EXP. CO.,LTD certification
Customer Reviews
I thank you very much for your intervention in this, once again you show me your professional and leadership conditions for me.

—— Ricardo Torres Girardi

the machine run well. that is good for starting small, and eventually grow big.

—— Emanueli ngowi airtl

It was a great pleasure to meet you today, and thank you for sparing time to visit us. exist equipment run well. Further to our meeting we wish to add one more equipment of the aseptic filling machine ,we also agreed to include a tubular pasteurizer complete with a chiller and boiler. We look forward to establish a lasting relationship .

—— Daniel

the spare parts is right to match the filling machine. thanks for your efficient work and quick response. Now clients is happy and start normal production. we keep in touch.

—— RONALD KYASIIMIRE

I'm Online Chat Now

Seasoning Tomato Sauce Processing Line Pasteurization

Seasoning Tomato Sauce Processing Line Pasteurization
Seasoning Tomato Sauce Processing Line Pasteurization
Seasoning Tomato Sauce Processing Line Pasteurization Seasoning Tomato Sauce Processing Line Pasteurization Seasoning Tomato Sauce Processing Line Pasteurization Seasoning Tomato Sauce Processing Line Pasteurization Seasoning Tomato Sauce Processing Line Pasteurization Seasoning Tomato Sauce Processing Line Pasteurization Seasoning Tomato Sauce Processing Line Pasteurization

Large Image :  Seasoning Tomato Sauce Processing Line Pasteurization

Product Details:
Place of Origin: China
Brand Name: YGT
Certification: CE
Model Number: YGT-TKS-2000
Payment & Shipping Terms:
Minimum Order Quantity: 1Set
Price: Negotiate
Packaging Details: Wooden box/Film packaging
Delivery Time: 20-40days
Payment Terms: T/T, L/C

Seasoning Tomato Sauce Processing Line Pasteurization

Description
Product Name: SUS304 Sauce Seasoning Pasteurization Processing Line Can Filler Machine Application: Juicer Or Jam Production Line
Function: Fruit Vegetable Processing Brand: YGT
Place Of Origin: Shanghai,China Voltage: 380V 50HZ
Certification: CE Warranty: 1Year
Materical: SUS304 Capacity: 2-3T/h
High Light:

Pasteurization Tomato Sauce Processing Line

,

Can Filler Tomato Sauce Processing Line

,

Seasoning Pasteurization Processing Line

SUS304 Sauce Seasoning Pasteurization

Processing Line Can Filler Machine

 

 

TECHNICAL DATA SHEET

APPLICATION Tomato Sauce Processing
RAW MATERIAL Tomato Concentrated Juice
PRODUCTION CAPACITY 2-3T/H
EQUIPMENT MATERIAL SUS304/SUS316
PACKAGE TYPE glass bottle/PET bottle/Tin can/Four-side sealing small bag 

OVERVIEW

There are many ways to pack ketchup, including tinplate filling, glass bottle filling, pouch filling and so on. Different packaging methods use different equipment, which will affect the project cost. Customers can choose according to their own needs, the use of finished products and the more popular packaging methods in the local market.For example, ready-to-eat ketchup can be packaged in small bags with four sides sealed. As a cooking seasoning, we can use tinplate filling or PET filling, etc.

 

PRODUCTION PROCESSING

The tomato ketchup production line uses concentrated tomato juice (28-30 Brix or 56-58 Brix) as the main raw material,

  • The concentrated tomato juice was first diluted into 20-22 Brix or 12-14 Brix of tomato sauce with pure water (RO water).
  • Prepare salt, sugar, vinegar, starch, preservative (soda) benzoate, potassium sorbate) and other seasoning materials.The purpose is to increase the flavor of the tomato ketchup and extend the shelf life.
  • Transfer the above raw materials to the dispensing tank for mixing
  • The deployed materials are homogenized, which enables better integration of these materials.
  • Pasteurization: To extend the shelf life of the tomato sauce, we need to sterilize the tomato sauce seasoning.
  • After sterilization, the ketup sauce seasoning is loaded into containers such as sealed bags, tin cans, bottles, dose packs or brick boxes according to actual needs.Filling should be ketchup hot filling (85-89℃) because ketchup is nutritious and hot filling also extends the shelf life of the product.
  • After filling, the finished product will be secondary pasteurized via a water pasteurizer or spray pasteurized cooling channel before cooling the ketchup from 80℃to an ambient temperature of 50℃.
  • Package the container into cartons or shrink wrap.

All ingredients were administered by weighing or flowmeter to ensure the accuracy of each material ratio.

 

MAIN EQUIPMENTS
Ketchup conveyor system

Seasoning Tomato Sauce Processing Line Pasteurization 0

The concentrated ketchup was pumped from the sterile bag into the mixing tank, the delivery system consisting of an electronic scale, a pneumatic piston pump, an electric elevator and pipe.

FLOW CHART

Seasoning Tomato Sauce Processing Line Pasteurization 1

High-shear lysis system

Seasoning Tomato Sauce Processing Line Pasteurization 2

The high shear lysis system is used for the dissolution of all powder components and mainly consists of parts such as a high shear dissolution tank, rotor pump and double filter.Pour hot water into the high shear dissolution tank into the tank according to the formula ratio, and then open the high-speed mixer dissolution material. After all raw materials are dissolved, pump into the double filter to separate the solid, and then sent into the mixing tank for deployment.

 

Blending Tank

Seasoning Tomato Sauce Processing Line Pasteurization 3

The blending process is the core process of tomato ketchup seasoning processing, as after mixing, we obtained a semi-automatic ketchup product.Hybrid process is also a thermal mixing process and can improve production efficiency.The temperature was controlled at about 6O-65℃ and the mixing time at about 15 – 30 minutes according to the composition.
The mixing pool is mixed by three layers of SUS304/316 material 2B plates and a paddle mixer at a mixing speed of 0-65rpm.It is the ideal device for mixing diluted tomato concentrate, sugar and other ingredients into ketchup.The tank is equipped with material inlet, outlet, PT100 thermometer, steam valve set, liquid level sensor, CIP cleaning ball, sanitary valve, etc.

 

Homogenizer
Seasoning Tomato Sauce Processing Line Pasteurization 4

The tomato suspension in the tomato ketchup homogenized by the homogenizer has a smaller particle size and a higher viscosity. Under the action of shearing and impact, the ketchup is thinner and tastes smoother.
The high pressure homogenizer is mainly composed of a high pressure pump and a homogeneous valve.The uniform pressure of the material is between 25-40mpa.

 

Tubular sterilization machine
Seasoning Tomato Sauce Processing Line Pasteurization 5

After mixing the tomato sauce evenly, pump it into the sterilization machine for sterilization treatment, which can extend the shelf life of the product.The sterilization temperature was 55℃-105℃, sterilization time for 120 seconds.Material outlet temperature was set at 85℃, for hot filling.Due to the high viscosity of ketchup, we generally use a tube pasteurizer.

 

Tomato sauce filling machine
Seasoning Tomato Sauce Processing Line Pasteurization 6

After homogenized and pasteurized ketchup can be packed in four-sided sealed bags, tin cans, PET or glass bottles and self-reliance bags according to customer needs to match suitable filling equipment according to different packaging methods.
 

Water bath sterilization / spray cooling

Seasoning Tomato Sauce Processing Line Pasteurization 7

The final product needs to be secondary pasteurized to better extend the shelf life.There are two kinds of secondary sterilization equipment, and we can choose according to the different packaging methods of the finished product.For tin cans or bottled tomato ketchup we use spray pasteurization, cooling channels spray hot water on the finished surface, then use cooling water to room temperature; for dose packs or self-reliance bags we use a water bath pasteurized .Soak dose packs or self-reliance bags in hot water for pasteurization, then cool with cold water, and finally blow off the droplets on the bag surface with compressor air.The secondary sterilization process was to preheat with 95℃ of hot water, then precooled with warm water to 65℃, and finally cooled to room temperature.The whole process takes about 40-60 minutes.

Contact Details
KUNSHAN YGT IMP.&EXP. CO.,LTD

Contact Person: joney

Tel: +86 18015668037

Send your inquiry directly to us (0 / 3000)