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1.5kw 35C PLC Control Uht Sterilization Machine

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China KUNSHAN YGT IMP.&EXP. CO.,LTD certification
China KUNSHAN YGT IMP.&EXP. CO.,LTD certification
Customer Reviews
I thank you very much for your intervention in this, once again you show me your professional and leadership conditions for me.

—— Ricardo Torres Girardi

the machine run well. that is good for starting small, and eventually grow big.

—— Emanueli ngowi airtl

It was a great pleasure to meet you today, and thank you for sparing time to visit us. exist equipment run well. Further to our meeting we wish to add one more equipment of the aseptic filling machine ,we also agreed to include a tubular pasteurizer complete with a chiller and boiler. We look forward to establish a lasting relationship .

—— Daniel

the spare parts is right to match the filling machine. thanks for your efficient work and quick response. Now clients is happy and start normal production. we keep in touch.

—— RONALD KYASIIMIRE

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1.5kw 35C PLC Control Uht Sterilization Machine

1.5kw 35C PLC Control Uht Sterilization Machine
1.5kw 35C PLC Control Uht Sterilization Machine 1.5kw 35C PLC Control Uht Sterilization Machine 1.5kw 35C PLC Control Uht Sterilization Machine 1.5kw 35C PLC Control Uht Sterilization Machine

Large Image :  1.5kw 35C PLC Control Uht Sterilization Machine

Product Details:
Place of Origin: CHINA
Brand Name: YGT
Certification: CE
Model Number: UHT-JUICE
Payment & Shipping Terms:
Minimum Order Quantity: 1 sets
Price: CUSTOM MADE
Packaging Details: export standard
Delivery Time: 45 WORKING DAYS
Payment Terms: L/C, T/T
Supply Ability: 10 SETS PER MONTH

1.5kw 35C PLC Control Uht Sterilization Machine

Description
Name: Uht Sterilization Machine Applicable Industries: Food & Beverage Factory
After Warranty Service: Online Support Power: 32kw
Processing Type: High Temperature Sterilizing Capacity: 100-10000kgs/h
Highlight:

PLC Control Uht Sterilization Machine

,

35C Uht Sterilization Machine

,

1.5KW Uht Sterilization Machine


UHT Sterilizer

 

Product Application

 

This UHT tubular sterilizer is based on tubular heat exchanger . It is suited for dairy, tea drink, fruit juice , milk , beverage and other liquid products and can be used to mate with kinds of filing machines .

UHT pasteurizer is equipment designed to use sterilization and cooling method to prolong preservation period of dairy, juice , beverage and other liquid materials .

 

Main Feature

1) Tubular pasteurizer
2) Self-provided CIP cleaning system
3) Safety protection
4) High automation&accurate control

 

Technical Data:

Flow: 1-10T/h

Sterilizing Temperature: 110-140°c, as per request

Holding Time: 4/10/20/60s as per production request

Outlet Temperature: 30-40°c

 

 

The system consist of:

-- Stainless steel pipe(heating/cooling)

Material : SUS 304 or 316 L

Advantage:

1.High wear resistance and corrosion resistance

2.Working in -5°C-150°C , does not precipitate harmful substances , safe non-toxic

3.Compact design , save energy

 

--Sanitary Centrifugal pump
Advantage:

1.Food grade rubber stator

2. Mechanical sealing

3.Transport good flow liquid(juice/ milk etc)

-- Stainless steel tank(water tank& material tank)
Material : SUS 304 or 316 L
Advantage:

1.Made by stainless steel material , high wear resistance and corrosion resistance

2.Good sealing , reduce external pollution

3.Lightweight and durable , easy cleaning

 

 

-- Control cabinet

Material : Stainless steel control cabinet
Advantage:

1.Electrical equipment : Schneider / Siemens

2.Frequency converter : Danfoss/ Invt

3.Pneumatic components: AirTAC

4.Temperature control instrument :PT100

 

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Aseptic tube sterilizer
1.5kw 35C PLC Control Uht Sterilization Machine 0

1.5kw 35C PLC Control Uht Sterilization Machine 1

1.5kw 35C PLC Control Uht Sterilization Machine 2

 
Our flowchart:

Former flow: material heating holding cooling filling end product

Update: material heating holding cooling filling end product

↑ ↓ ↑

cool&heat exchanger ↓ ↑

↓→→→→→→→→→↑

Advantage: energy saving
The machine includes the following components:
 

The unit is excellent to process liquid material, such as coconut water, drink

The unit connect with aseptic filler to finish SIP& CIP

The product flows into a pressure pipe complete of heat exchange

The group runs under positive pressure without stop and any join of the machine and piping are protected by steam barriers in order to assure the product asepsis.

The final product is heated and cooled very fast and the processing temperatures are controlled by regulation PID of the capacity of the thermal exchange fluids.

Sterilizer body is composed of:

- steam protect system(steam filter, relief valve, regulating valve, stop valve, steam trap, pressure gage,pipe flange, pressure pump etc);

- tubular heating centra unit(heating section, holding section, cooling section);

- front and back head;

- PLC touch screen control system

- plate heat exchanger;

- hot water generator

- holding tank, one for hot water, one for coconut water;

- feeding pump, hot water pump, centrifugal washing pump;

- support stainless steel frame,pipe and accessories

 

 

 

 

————————————

 

Plate Sterilizer

1.5kw 35C PLC Control Uht Sterilization Machine 3

 

 

 

APPLICATION:

PS type is applicable to sterilize the thin liquid such as milk, fruit juice, wine etc. take the function of heating, sterilization,temperature warm and cooling .

 

Configuration:

Full automatical: by advanced PLC technology for program, as per the craft request, control the whole production, with CIP cleaning program for self washing.

Semi automatical: operator could control the pump, valve etc backflow on the control panel. By PID control sterilizing temperature, with the data on recorder.

Equipment composed by material pumping system, plate heat exchange system, material pipe system, steam pipe system, hot water heating system,material backflow system,temperature control system and electrical control system.

 

Characteristic:

1. Material and heating resource work in a self close system to achieve heat exchange and make sure safe sanitary.

2. Short sterilize time, to make sure nutrition.

3. Material all by SUS304 to reach food sanitary standard request.

4. High heat transfer effect, good heat recovery rate, low energy consumption.

5. By import brand eletronic component, valve and spare parts to prolong the use life.

6. By PLC control, automatically control each part heating temperature, water temperature, steam flow adjust, with material backflow system make sure liquid 100% get sterilization.

7Simple structure, easy washing, convenient operation and low cost maintenance.

 

 

TECHNICAL PARAMETER:

Model YGT-PS-1
Capacity 100-10000kgs/h
Power 1.5kw
Inlet temperature 35C
Sterilizing temperature 120C
Sterilizing time 30S
Outlet temperature 65C
Cooling water 25C

 

 

 

 

 

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Divided by structure:

1. Plate structure

2. Tubular structure

 

Divided by temperature:

1. Pasteurizer below 95 degrees. (pasteurization)

2. UHT ultra-high temperature is around 120-140 degrees.

Pasteurization is mainly realized by plate structure. More tubular structures are used in UHT.

 

Application of sterilizer:

- Dairy products (fresh milk, yogurt, ice cream, eggs, etc.), including milk/goat's/camel's/vegetable milk - coconut milk/walnut milk/almond milk/soybean milk, etc

- Fruit juice drinks (orange juice, pineapple juice, mango juice, tea drinks and other fruits and vegetables)

- Jam dressing (tomato sauce, mayonnaise, chili sauce and other thick materials)

Beer, yellow rice wine, etc

 

YGT sterilization is mainly used in the material sterilization before packaging, some beverage production line after sterilization filling also need after sterilization machine, is another structure, water bath, spray, pour bottle. According to the different material selection, the later design production line in the specific configuration.

 

 

Sterilization unit into: college 1. Heat source: steam valve group/electric heating (generally is steam valve group structure, abortion can not consider electric structure) under the condition of boiler

2. Hot water: hot water tank, hot water pump, plate and sheet heat exchanger (tubular heat exchanger for new process improves service life)

Cold parts: connect to external devices provide cooling water or ice water college 3. The material parts: material balance tank, material pump, / tube plate heat exchanger in hot pot

4. Control cabinet: flow chart, valve control on the pipeline, steam temperature control, pump start and stop

 

 

Sterilization machine capacity: 500L/H - 20,000 L /h

Common capacity: 1000 l/h, 2000 l/h, 3000 l/h, 5000 l/h, 8000 l/h 10000 l/h college

 

1.5kw 35C PLC Control Uht Sterilization Machine 4

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Item Qty Name Technology Data
Plate sterilizer ( 500l/h, 30C--120C sterilizing/8s90C )
1 1

Plate sterilizer

(electricity heating type)

Design Capacity : 500L/h

Heating area: 4m2

Pipe Pressure: 5.0Mpa

Total Power: about 32kw

Size: 2000x1800x2500mm, 1400kgs

Material Inlet Temperature: 30

Material Heating Temperature: 120

Material Sterilizing Time: 8s

Material Outlet Temperature:90

Cooling water Pressure: 0.3Mpa

Cooling water Temperature: <2

Ice water consumption: 1500l/h

Air compressor Pressure: 0.6Mpa

Compressor air consumption: 0.1M3/min

Structure: plate structure

Material pipe: SUS304, φ25x 1.5mm

Water pipe: SUS304 φ25x 1.5mm

Steam pipe: φ25x 1.5mm

Air compressor pipe: φ6x 1mm

Composed by :
A

 

Electricity system

1 set Automatic temperature control valve 30kw
B Hog water system 1 set Closed type water heater Factory
1 set Multi-stage centrifugal pump:0.75kw-40m NANFANG
1 set Closed type water tank: 10L Factory
1 set Pneumatic back pressure valve Factory
C Material system 1 Centrifugal pump: 3kw QJ, LB1-10-50
1 Material balance tank: 50L Level control
1

Material discharge valve: DIN19

Pneumatic stop/reversing valve

AFLF/APV/ABO
1 Material level control(automatic) Mechanical balance
5 Temperature sensor, PT100 Denmark
4 Diaphragm pressure gauges 0-16bar
1 Heat exchange plate SUS304
D Cooling system 1 Pneumatic Angle seat valve: DIN25 For cold water in
1 Stop valve: DIN25 For cold water out
E Control system 1set

PLC programmable controller

Colorful touch screen : SIMENS or Omron

No paper temperature record

Electricity Element : Schneider

Air filter: Airtac

Solenoid valve: Airtac

QJ design
Item Qty Name Technology Data Note
UHT ( 3T/h, 30C--65C homogenizer-135C sterilizing/5s10C )
1 1 UHT sterilizer

Design Capacity : 3,000L/h

Heating area: 50m2

Pipe Pressure: 5.0Mpa

Total Power: about 10kw

Size: 4500x2000x2700mm, 2300kgs

Material Inlet Temperature: 30

Material Heating Temperature: 135

Material Sterilizing Time: 5s

Material Outlet Temperature: 10

Cooling water Pressure: 0.3Mpa

Cooling water Temperature: <2

Ice water consumption: 10T/h

Air compressor Pressure: 0.6Mpa

Compressor air consumption: 0.1M3/min

Steam feeding Pressure: 0.6Mpa

Steam working Pressure: 0.5Mpa

Steam consumption: 180kgs/h

Structure: tubular structure

Material pipe: SUS304, φ38x 1.5mm

Water pipe: SUS304 φ50.8x 1.5mm

Steam pipe: φ50.8x 1.5mm

Air compressor pipe: φ6x 1mm

Composed by :
A

 

Steam heating system

1 set Automatic steam temperature control valve Spirax Sarco

 

 

 

 

Or

 

 

1 set Diaphragm type steam pressure reducing valve Spirax Sarco
1 set Steam traps Spirax Sarco
1 set Steam filter Factory
1 set Steam blowdown valve Factory
B Hog water system 1 set Closed type water heater Factory
1 set Multi-stage centrifugal pump:2.2kw-40m NANFANG
1 set Closed type water tank: 30L Factory
1 set Pneumatic back pressure valve Factory
C Material system 1 Centrifugal pump: 4kw QJ, LB1-10-50
1 Material balance tank: 80L Level control
1 Material discharge valve, Material feeding valve, waste discharge vavle, AFLF/APV/ABO-DIN38
1 Material level control(automatic) Mechanical balance
5 Temperature sensor, PT100 Denmark
4 Diaphragm pressure gauges 0-16bar
1 Heat exchange tubular SUS304
D Cooling system 1 Pneumatic Angle seat valve: DIN50 For cold water in
1 Stop valve: DIN50 For cold water out
E Control system 1set

PLC programmable controller

Colorful touch screen : SIMENS or Omron

No paper temperature record

Electricity Element : Schneider

Air filter: Airtac

Solenoid valve: Airtac

QJ design
E Control system 1set

PLC programmable controller

Colorful touch screen : SIMENS or Omron

No paper temperature record

Electricity Element : Schneider

Air filter: Airtac

Solenoid valve: Airtac

QJ design
E Control system 1set

PLC programmable controller

Colorful touch screen : SIMENS or Omron

No paper temperature record

Electricity Element : Schneider

Air filter: Airtac

Solenoid valve: Airtac

QJ design
E Control system 1set

PLC programmable controller

Colorful touch screen : SIMENS or Omron

No paper temperature record

Electricity Element : Schneider

Air filter: Airtac

Solenoid valve: Airtac

QJ design
E Control system 1set

PLC programmable controller

Colorful touch screen : SIMENS or Omron

No paper temperature record

Electricity Element : Schneider

Air filter: Airtac

Solenoid valve: Airtac

QJ design
E Control system 1set

PLC programmable controller

Colorful touch screen : SIMENS or Omron

No paper temperature record

Electricity Element : Schneider

Air filter: Airtac

Solenoid valve: Airtac

QJ design
E Control system 1set

PLC programmable controller

Colorful touch screen : SIMENS or Omron

No paper temperature record

Electricity Element : Schneider

Air filter: Airtac

Solenoid valve: Airtac

QJ design
E Control system 1set

PLC programmable controller

Colorful touch screen : SIMENS or Omron

No paper temperature record

Electricity Element : Schneider

Air filter: Airtac

Solenoid valve: Airtac

QJ design

 

 

PROJECT TECHNICAL

The machine includes the following components:

The unit is excellent to process liquid material, such as coconut milk, drink , fruit juice

The product flows into a pressure pipe complete of heat exchange

The final product is heated and cooled very fast and the processing temperatures are controlled by regulation PID of the capacity of the thermal exchange fluids.

Sterilizer body is composed of:

- steam protect system(steam filter, relief valve, regulating valve, stop valve, steam trap, pressure gage,pipe flange, pressure pump etc);

- tubular heating centra unit(heating section, holding section, cooling section);

- PLC touch screen control system

- hot water generator

- holding tank, one for hot water, one for material;

- feeding pump, hot water pump, centrifugal material pump;

- support stainless steel frame,pipe and accessories

Contact Details
KUNSHAN YGT IMP.&EXP. CO.,LTD

Contact Person: Ms. Jessica

Tel: 86 18962654847

Send your inquiry directly to us (0 / 3000)